Medical Adhesives Simplify and Improve Fastening in Medical Devices
Medical Adhesives Simplify and Improve Fastening in Medical Devices
Master Bond is a leader in the design, formulation and manufacture of adhesives, sealants, coatings and potting / encapsulation compounds for the assembly of both disposable and reusable medical devices.
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Master Bond is a leader in the design, formulation and manufacture of adhesives, sealants, coatings and potting / encapsulation compounds for the assembly of both disposable and reusable medical devices. These uniquely designed products offer designers and manufacturers of medical products the level of reliability and performance essential for the many different operating conditions encountered in use. These include special formulations that are biocompatible and are resistant to various types of sterilization.
Master Bond’s product line includes epoxies, urethanes, silicones, cyanoacrylates, and specialty solvent-based systems. These user-friendly products can be cured at ambient and/or elevated temperatures or upon exposure to UV light. Specific formulations fully meet the USP Class VI protocol. Master Bond’s technical staff welcomes the opportunity to provide assistance to medical device manufacturers in the solution of specific assembly problems.
Master Bond adhesives, sealants, coatings and potting / encapsulation compounds can simplify and enhance the performance of many critical medical devices. Formulations have been developed which offer high physical strength properties and outstanding chemical resistance even when applied on dissimilar or difficult-to-bond materials.
Additionally, selected products retain their desirable performance upon exposure to various sterilization procedures including autoclaving, radiation, ethylene oxide and the recently developed cold sterilants. Specifically developed technologies for treating a variety of substrates are commercially available to ensure optimal performance even upon exposure to severe environmental conditions, as well as contact with a wide variety of fluids and occasional abuse.
Master Bond is proud of being at the forefront of developing new and innovative products in the medical device industry. Of particular interest is EP42HT-2ND2, a high viscosity, non-drip medical-grade adhesive that complies with the testing requirements of USP Class VI plastics and is capable of withstanding repeated sterilizations including radiation, chemicals and steam.
Also noteworthy is EP3HTSMed, a one component, fast curing, silver filled electrically conductive epoxy system featuring high shear strength and good temperature resistance. The newly developed MasterSil151Med is a two component low viscosity silicone compound for high-performance casting, potting and encapsulation. And UV18MED is a one component, high strength, flexible UV-curable resin compound with outstanding chemical and water resistance.
Master Bond’s complete line of UV-curable polymers includes epoxies and urethanes, which can be used as adhesives, coatings, sealants, encapsulants, and potting compounds. Specific grades are formulated to be optically clear, non-yellowing, flexible, and high strength. UV-curable adhesives cure extremely quickly, and upon exposure to a commercially available ultraviolet light source, cures can be achieved within a couple of seconds. These compounds cure at ambient temperatures and require no mixing. Each UV adhesive and coating product varies in viscosity, hardness, chemical resistance, thermal stability, electrical insulation and optical properties.
For the UV curable adhesives, sealants and coatings, Master Bond offers a ‘double light barrier’ packaging system where the UV compound is packaged in a light-blocking black applicator and the syringe itself is sealed in a black plastic pouch until ready for use. All packaging processes occur in a totally light-free environment, thereby greatly lengthening shelf life at ambient temperatures and preventing premature contamination of the compounds.
Master Bond provides one-on-one personal technical support and will recommend the product that will optimally match the specific design requirements of any medical device.
Medical Adhesives Simplify and Improve Fastening in Medical Devices
Microelectronics devices composed of integrated circuits are complex and pose many engineering challenges. A careful design must be employed to allow heat to be dissipated from the device and mitigate thermally induced stresses.
Medical device orthopaedics, wireless sensors that monitor implantable medical devices, and cell research involving stem cells and platelets require highly specialised diagnostic tools and techniques.
Among the most challenging medical applications for an epoxy compound are prosthetics and fully implantable medical devices. Not only must the material be capable of withstanding sterilisation procedures, it must also exhibit biocompatibility over an extended period of time.
MasterSil 800Med is a one component, moisture curing silicone specifically designed for medical device manufacturing.
Master Bond EP3HTSDA-2Med is a true one component epoxy that is not pre-mixed and frozen. It offers an easy dispensing profile with an exceptionally long working life at room temperature, making it ideal for streamlining automated assembly. As a silver filled system, it exhibits high electrical conductivity (volume resistivity < 0.001 ohm-cm) and excellent thermal conductivity. This epoxy passes ISO 10993-5 for cytotoxicity and is designed for high-speed medical device manufacturing.
Master Bond LED415DC90Med is a one component, dual cure adhesive system designed for high-speed manufacturing of medical electronic devices.
Developed for medical device applications, Master Bond EP21LSCL-2Med is a two component non-cytotoxic epoxy for bonding, sealing, coating and potting.
Master Bond and STERIS collaborated in research to determine the compatibility of Master Bond’s specialty epoxies with Vaporized Hydrogen Peroxide (VHP™) using V-PRO® s2 Low Temperature Sterilization System.
Master Bond UV15DC80-1Med offers a unique dual cure mechanism utilizing UV light for initial fixation followed by heat for complete polymerization.
Master Bond Supreme 11AOHTMed is a two-component epoxy featuring thermal conductivity and electrical insulation. This system fully passes ISO 10993-5 testing for non-cytotoxicity and is recommended for bonding and sealing in medical device applications.
Master Bond EP40TCMed is a two-part, room temperature curing epoxy system that meets the requirements of ISO 10993-5 for non-cytotoxicity. It is thermally conductive, electrically non-conductive and can be utilised as an adhesive or sealant in various medical and wearable device applications.
Master Bond EP4CL-80Med is a one part, optically clear epoxy developed for use in medical device assembly applications. It withstands repeated sterilization cycles and passes ISO 10993-5 testing for non-cytotoxicity.
Master Bond EP62-1HTMed is a two-part epoxy that meets the requirements of ISO 10993-5 for non-cytotoxicity and therefore can be utilised in many medical device applications. It features high-temperature resistance, good flow properties and is suitable for bonding, sealing and coating.
Master Bond EP4G-80Med is a one-part epoxy designed for use in the assembly of medical devices. This system is formulated with a non-metallic, graphite filler, which leads to good thermal and electrical conductivity. It possesses a thermal conductivity of 1.44-1.73 W/(m•K) and a volume resistivity of 50-100 ohm-cm. Furthermore, it complies with the ISO 10993-5 guidelines and is considered to be non-cytotoxic.
Master Bond UV17Med is a one-part, no mix, ultraviolet (UV) curable system. It was specially formulated to provide excellent adhesion to many thermoplastic polyurethanes (TPUs), which are widely recognised as challenging substrates for bonding. This compound provides very good toughness with a high elongation of 50-60%. UV17Med passes stringent ISO 10993-5 cytotoxicity standards.
Master Bond, a leader in the design, formulation and manufacture of adhesives, has released a free white paper. Modern adhesives offer medical device engineers a leg up with new options to simplify fastening and improve performance as medical devices and materials continue to advance. <
Capable of tolerating the harsh environments of the medical industry, Master Bond EP42HT-2ND2MED (Black) fully complies with the testing requirements of USP Class VI plastics. This two component epoxy resists recurrent autoclaving and sterilizations including radiation, steam, ethylene oxide, and
Ideal for potting and encapsulation applications, Master Bond EP21LV features a low viscosity and outstanding electrical insulation properties. It is broadly used in the medical and food industries, as it conforms to USP Class VI and Title 21, US Code of Federal Regulations, FDA Chapter 1, Sectio
Master Bond is pleased to announce the release of EP42HT-2FG, a new food-grade epoxy system. EP42HT-2FG has been independently tested and certified by a leading national laboratory to meet the stringent requirements of FDA CFR 175.300. It also was toxicologically evaluated to meet the NSF/ANSI 51
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